SURFCAM Newsletter October 2008
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SURFCAM Newsletter October 2008

A Letter from the President

 

sdI would like to introduce myself.  My name is Stephen Diehl and I am the President and CEO of Surfware.  In case my last name sounds familiar, I am the eldest son of Alan Diehl, one of Surfware's original co-founders.  In the last eight months, our company has been incredibly busy. We have been working on one of the biggest releases of SURFCAM in the history of this company, SURFCAM Velocity 4. Since January, we have added additional staff and support to gear up for the future direction of both SURFCAM Velocity and our TrueMill technology. With SURFCAM Velocity 4, we are proud to deliver the "Best in Class" CAM software that is required to stay competitive in our ever changing industry.

I wanted to let you know that SURFCAM Velocity 4 will be released in the next month and is very close to completion. I also wanted you to know that I am committed to delivering SURFCAM Velocity 4 in impeccable condition. As our customer, you are far too important to us to give you anything less than our very best. If you are interested in learning more about what we are providing in SURFCAM Velocity 4, please go to our new, redesigned website at SURFWARE.COM and look under Products. 

In terms of the overall company, Surfware is in excellent shape and is expanding every day, both in personnel and in sales. In fact, we've recently moved to new headquarters in Camarillo, California and are opening a dedicated Surfware Demo and Training Center nearby, where we'll offer ongoing demonstrations, training via webinars and on-site training classes to support our customers' and dealers' needs and requirements.

I sincerely wish to thank you for your commitment to SURFCAM. We would not be the CAM company we are today without the support and feedback you have provided to us over the past 20 years. We are committed to continually providing you with not only the highest quality CAM software but also the support and service that is key to your success.

With very best regards, 


stephen_d
Stephen A Diehl

 

 

   Roadmap to Our New Website

Surfware has completely redesigned its website, SURFWARE.COM , updating the design to provide more in-depth information and to make it simpler and more intuitive for browsing, as well as more interactive in operation. From the Home page, you can navigate to the latest news on SURFCAM and TrueMill features, see the latest Surfware Press Releases and visit What's New to learn about major milestones. Across the top of the site, tabs lead you to detaileld information on Products, Industry applications and Case Studies, Dealer sites and locations and Media coverage including articles and videos. Browse the Knowledge Base and find out more About Us, including a timeline dating back to 1950. Our new website is Phase One. Please visit frequently as we continue to add more information and interactive features!

webSite

 

 NEW and COMING SOON-
SURFCAM Velocity 4!


v4 box
In SURFCAM Velocity 4, extensive
additions have been made to our 3-Axis and 4/5-Axis products based on our customers'
 most often requested enhancements to finishing capabilities.



All-New 3-Axis Finishing
Some of the new 3-Axis features are: High-speed toolpaths, faster processing, multiple-processor support, automatic arc filtering, optimized  retract, tapered tools, up-down cut control, angle limits and adaptive stepdown.



3-Axis Rest Milling       
rest_m
The rest machining automatically calculates the areas of the part
where material remains after the running of a toolpath and generates
 a toolpath in these areas. There is no real need to manually create
boundaries. The Rest Machining can differentiate between near
horizontal and near vertical corners. It then uses the best-suited
 cutting strategy to machine these areas.   


3D Offset Milling
3doffset
The 3D Offset passes are at a constant distance from each
other along the surface of the part ensuring constant scallop
height.Therefore the 3D Offset finishing provides superior surface
finish regardless of the part shape. Processing time for this part
 is 42%  faster than Velocity 3.


 3-Axis Offset Pencil
pencil_d
Pencil Milling passes are used to machine the corners
of the job to give an excellent finish. It is possible to
make single or multiple offset pencil milling passes
 with 3D offset passes.


3-Axis Steep/Shallow

3-Axis Steep/Shallow machines Steep and Shallow regions of
the part as one operation by using the optimal machining
strategy for each region. It also can machine only the steep
or the shallow regions. This gives you the option to cut steep
and shallow regions with different tools, as separate operations.


Adaptive Stepdown
Where the horizontal distance between the passed is significant.
Adaptive Stepdown can be used to insert extra passes and reduce
 the horizontal distance. It also leaves a uniform amount  material.


High-Speed Linking
high_lnks
Smooth and tangential linking moves accommodate maximum speeds
and feeds.



Optimized Retracts
In SURFCAM Velocity 3, the retracts implementation consisted of
rapid moves to the rapid plane. In Velocity 4, these moves are
optimized for the part topography.


Up-Down Cut Control

up_q
The passes are broken into pieces such that each piece is
machined downwards/upwards.


Automatic Arc Filtering
 
Automatic arc filtering helps to generate smaller
NC files and get improved finishes. It also has the
convenience of a single checkbox in the UI to turn it on.

To Learn More about SURFCAM Velocity 4 Visit: 3-AXIS


Powerful 4/5 Axis Machining

SURFCAM Velocity 4 offers true simultaneous 4- and 5-axis  machining, full visualization and verification. This enables the  NC programmer to gain precise control over every aspect of multi-axis machining, ensuring safe tool motion in the most challenging applications. 4/5 axis provides support for all  standard tools with collision checking, avoidance, toolpath containment -- and more.



Enhanced Lead-In/Out and Gap Handling


Full surface edge and gap handling had been
added and seven different lead in and lead out
options can be applied to allow the user total
control of the tool motion during any event of
 the cutting process.


New Gouge Avoidance Strategies

g v
Velocity 4 allows the user to specify not one, but
four different cascading tool gouge strategies
that can be applied to a single operation. In
addition, up to four separate check surface groups
can be selected and individual gouge avoidance strategies
can be applied to each successive group allowing the
user precise control of the tool motion.


Enhanced Swarf Machining
swarf
Additional tool control has been added to Swarf cutting to
allow the tool to be tilted away from the surface to better
control the cut. Better surface edge controls have been
added to handle geometric inconsistencies found in
imported geometries. Axial adjustments to allow tool
shifting in respect to the calculated cut point have been
 added to give the programmer added control when necessary.


New Retract Types
New retract types, including Plane, Cylinder and Sphere, have
been added to allow the user to custom tailor the retract motion
 to be closer to the part type and orientation wasting less time
on the machine and allowing safer tool repositions.

To Learn More about SURFCAM Velocity 4 Visit: 4/5-AXIS

 >

 

 

This Month's Tips & Techniques


QUESTION:
        How do I locate tool files on a network drive?

ANSWER:tool_graphic
        Option # 1
     There are two ways to accomplish this.  We'll try the easiest way first.
     1)  Copy ALL the MDB files located in the SURFXXXX directory to the preferred location on the network.
     2) Add this red line to your "ToolLib.INI" file; ToolLibDir=\\YOUR\Path\
       a. \\YOUR\Path\ is the location the MDB files were moved to on the network

        Option # 2        
     This option involves moving more files to the preferred location on the network.
     1) Copy ALL the MDB files, as well as the "ToolLib.dll" and ToolLib.ini" located in the SURFXXXX
     directory to the preferred location          on the network.

     2) Add this red line to the moved "ToolLib.INI" file; ToolLibDir=\\YOUR\Path\
        a. \\YOUR\Path\ is the location the MDB files were moved to on the network
     3) Open SURFCAM and navigate to TOOLS > OPTIONS > FILES > SYSTEM > TOOL LIBRARY
     4) Change the TOOL LIBRARY path for the "ToolLib.dll" to the preferred location on the network
     NOTE: If the TOOL LIBRARY path is wrong or gets corrupted, SURFCAM may not open.  If this occurs,
     open the SURFCAM.INI file. Under the [DefaultSystemFile] header, the path can then be manually edited.