At Modine Manufacturing Company in
Wisconsin, U.S.A., designing charge air coolers and exhaust gas recirculation (EGR) coolers is largely driven by emerging emission standards in the United
States and Europe. These new emission standards equate to higher thermal
loads and more rigorous durability requirements for automotive engine and
exhaust components. With the surge in demand for engine components that meet the new emission standards, it was apparent to Modine that it needed to conduct a greater number of concurrent engineering design projects without significantly impacting engineering headcount or physical test facility capital investment. Physical testing is expensive, and test capacity limitations make it nearly
impossible to turn around a design project quickly and efficiently through testing alone. Given these factors, the need for leveraging the virtual environment was clear.
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