At the core of this year's showcase is the AO Suite, which includes Automatic Print Preparation (APP), AO Polishing Cassettes for all M-Series printers, the AO Backpack, and the all-new Parts Retrieval Basket—an accessory for the AO Backpack that allows labs to retrieve printed parts on their schedule without disrupting ongoing prints.
The Parts Retrieval Basket is designed for labs running the AO Backpack during staffed shifts, providing the flexibility to access completed prints without pausing production. Available as a separate orderable accessory, this feature reflects Carbon's ongoing commitment to enhancing lab workflows by listening to customer feedback and continuously improving automation solutions. Since launching last year, the AO Backpack has already processed over 18,000 prints, redefining the scale at which labs can operate daily.
Automatic Print Preparation (APP) streamlines the pre-print workflow by automating essential pre-processing steps such as orientation, supports, and labeling. While APP complements the AO Backpack by further reducing manual intervention, it can also be used independently to optimize print preparation, keep the print queue moving, and enhance efficiency in existing lab workflows.
Another highlight at IDS 2025 is the expansion of the AO Polishing Cassette to the European lab market. Optimized for dentures and splints, this solution is now compatible with the M3 and M3 Max printers. The AO Polishing Cassette leverages advanced light-scattering technology to polish parts directly during printing, producing smoother and clearer prints while reducing manual labor and preserving intricate design details. Validated for leading materials such as Dentsply's Lucitone Digital Print™ and Keystone Keysplint Soft™ Clear, it enhances the production of denture bases and splints. The AO Polishing Cassette is now available for the M2, M3, and M3 Max printer platforms.
Building on its automation advancements, Carbon will also introduce Lucentra™, a breakthrough solution designed to help orthodontic labs and aligner manufacturers produce clearer final thermoformed aligners. This complimentary stack of products includes finely tuned software, a new cassette for the Carbon L1 printer, and a next-generation material, UMA 20. Lucentra is engineered to reduce visible layer lines in thermoformed clear aligners by delivering smoother printed models, improving clarity from the start. Additionally, UMA 20 is specifically designed for producing hollow models and has an extended shelf life compared to previously used aligner model materials.
"Our push for innovation in this space is built on listening to dental labs and truly understanding the challenges they face every day—whether it's the pressure to optimize efficiency or their commitment to better serve their patients and improve outcomes. By driving automation with our AO Suite, we empower labs to focus their time and expertise on the highest-value tasks that elevate their operations and deliver the greatest impact on patient care," said Terri Capriolo, Senior Vice President, Oral Health at Carbon.
"We're already seeing these solutions drive real transformation across North America, and we're excited to bring that momentum to Europe at IDS 2025, helping even more labs unlock new levels of productivity and efficiency," she added.
IDS attendees will be able to learn more about Carbon's AO Suite at the Carbon booth, where the team will demonstrate how these solutions are shaping the future of dental lab workflows.
About Carbon
Carbon is a leader in 3D printing technology, enabling companies to develop superior products and bring them to market faster. The Carbon DLS™ process, utilizing state-of-the-art printers, advanced software, and high-quality materials, empowers engineers and designers to surpass conventional expectations in product development. Carbon's innovative solutions support prototyping, low-volume production, and scale production, offering a robust network for printing functional end-use parts as needed. Headquartered in Redwood City, CA, Carbon is dedicated to advancing the future of manufacturing. To learn more, visit
www.carbon3d.com.
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